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Helmel CMM's & SMM's

Helmel Coordinate Measuring Machines (CMMs) are renowned for their precision, durability, and reliability in the field of dimensional metrology. Designed to meet the rigorous demands of quality control, they offer a versatile range of solutions for accurately measuring components in various industries. With advanced software, robust construction, and user-friendly interfaces, these machines deliver consistent, high-quality performance, making them an essential tool for manufacturers seeking to maintain the highest standards in product quality and precision measurement.

Manual CMM- Helmel Checkmaster

The Checkmaster Manual CMM is a compact and versatile CMM designed for precise inspection on the lab or production floor. Engineered for intrinsic accuracy and ease of installation, the Checkmaster offers reliable performance with minimal thermal error. Its advanced features, including compatibility with Renishaw touch probes and powerful 3D software, make it an excellent choice for quality control in various manufacturing environments. With customizable options and a range of included accessories, the Checkmaster ensures comprehensive inspection capabilities tailored to your specific needs.

Helmel Checkmaster
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Checkmaster CMM Highlights

  • Compact and Versatile:
    Ideal for lab or production floor use, with a design that ensures uniform linear expansion and minimizes thermal errors.
  • Intrinsic Accuracy:
    Manufactured to be straight, flat, square, and true without relying on software error correction, meeting ASME B89.4.1a-1998 standards.
  • Ease of Installation:
    Shipped with protective brackets, allowing for fast and secure setup by the customer.
  • Precision Engineering:
    Features a tubular bridge style, precision bearings, granite base, and non-contact optical steel scales.
  • Advanced Features:
    Includes a resolution of .5µm (.000020”), Renishaw touch probe compatibility, USB interface, and powerful GEOMET Junior Plus 3D software.
  • Comprehensive Package:
    Comes with a flat panel monitor, calibration sphere, online software upgrades, and a one-year warranty.
  • Customization Options:
    Available with Renishaw Probe System, various probe heads, cabinets, GEOMET software versions, and additional accessories.
  • Portability and Flexibility:
    Optional cabinets with monitor arms and casters for easy movement and setup.

Specifications

Measuring Range

Model Number X Y Z
112-102 300 (12″) 300 (12″) 250 (10″)
216-142 400mm (16″) 500mm (20″) 350mm (14″)

Manual/DCC CMM- Helmel MicroStar

The Microstar series of Coordinate Measuring Machines (CMMs) offers versatile and reliable solutions for both shop floors and labs, accommodating a wide range of sizes from medium to large. Built on a sturdy granite base with a moving bridge design, these CMMs provide exceptional flexibility, accuracy, and structural integrity at a reasonable price. The Microstar series is available in both manual and motorized versions, with features that protect against harsh environments and ensure intrinsic mechanical accuracy without the need for air supplies or complex calibration.

Helmel MicroStar
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Microstar CMM Highlights

  • Versatile Applications:
    Suitable for both lab and shop floor use, accommodating medium to large sizes.
  • Robust Design:
    Built on a substantial granite base with a moving bridge construction for maximum stability and flexibility.
  • Protected Components:
    Bearings, ways, scales, and motors are enclosed, safeguarding against harsh environments.
  • High Precision:
    Non-contact optical steel scales and precision bearings on hardened steel ways ensure .5µm (.000020”) resolution.
  • Flexible Configurations:
    Available in manual and motorized versions, with optional Renishaw UCC2 Controller for enhanced capabilities.
  • User-Friendly Interface:
    Features GEOMET software with a rugged 3-axis joystick, pull-out keyboard, and latest computer hardware.
  • Comprehensive Options:
    Supports a wide range of Renishaw probe systems, stylus change racks, and scanning options.
  • Customization and Integration:
    Offers turnkey systems, vibration isolating pads, UPS battery backup, and I/O options for automation integration.
Model Number X Y Z
225-162 20″ (500) 25″ (625) 16″ (400)
325-202 25″ (625) 30″ (750) 20″ (500)
430-202 30″ (750) 40″ (1000) 20″ (500)
430-252 30″ (750) 40″ (1000) 25″ (625)
630-252 30″ (750) 60″ (1500) 25″ (625)
640-252 40″ (1000) 60″ (1500) 25″ (625)
840-252 40″ (1000) 80″ (2000) 25″ (625)
850-252 50″ (1000) 80″ (2000) 25″ (625)

DCC CMM- Helmel Microgage

The Microgage CMM offers the highest level of 3D precision in a compact, cost-effective package, making it ideal for small and medium-sized parts. Unlike traditional CMMs that are large and expensive, the Microgage features a rigid fixed bridge design with intrinsic accuracy, ensuring precise measurements without software error correction. Designed for durability and stability, this tabletop CMM is perfect for both lab and production environments, delivering exceptional performance in a small footprint.

Helmel Microgage
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Microgage CMM Highlights

  • Compact Precision:
    Delivers the highest 3D accuracy in a small, cost-effective package, ideal for small and medium parts.
  • Rigid Design:
    Features a steel fixed bridge design with stainless steel moving table and high-precision ball cages.
  • Protected Components:
    All bearings, ways, and scales are enclosed for durability and stability, with a thermally shielded and vibration-dampened structure.
  • High Resolution:
    Offers .1µm (.000004”) resolution, providing unmatched precision.
  • Intrinsic Accuracy:
    Built for physical precision without relying on software error correction.
  • Advanced Features:
    Includes a built-in PM1 with TP20 Probe kit, rugged joystick pendant, and the latest computer hardware.
  • Scanning Capability:
    Can be configured with the Renishaw SP25M scanning system and UCC2 controller for advanced scanning operations.
  • Customization Options:
    Offers additional probes, stylus racks, software upgrades, vibration isolation pads, and turnkey systems for complete fixture design and part programming.

Specifications

Measuring Range

X Y Z
200mm (8″) 300mm (12″) 200mm (8″)

DCC CMM- Helmel Phoenix

The Phoenix line of Coordinate Measuring Machines (CMMs) combines the robustness of Helmel's proven designs with the convenience of a fully motorized system, making it ideal for demanding shop floor environments. Designed to handle harsh conditions, the Phoenix offers exceptional accuracy and reliability with features like hardened precision-ground ways and dual beam bridge construction. With an ergonomic design and advanced GEOMET software, the Phoenix CMM delivers comprehensive inspection capabilities in a user-friendly package.

Helmel Phoenix
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Phoenix CMM Highlights

  • Durable Design:
    Built for harsh environments with covers to prevent temperature shock and ensure uniform expansion.
  • Intrinsic Accuracy:
    Features precision-ground ways and a dual beam bridge for long-term accuracy without the need for frequent recalibration.
  • Motorized System:
    Equipped with a powerful PMAC controller and the latest computer hardware for seamless operation.
  • Granite Base:
    Full granite base provides stability, and the ergonomic stand ensures comfortable use.
  • Advanced Software:
    Comes with Helmel's proprietary GEOMET software, offering a comprehensive and user-friendly CMM package.
  • Optional Enhancements:
    Supports the Renishaw UCC2 Controller for advanced capabilities, including PH20 Probe "head-tap" mode and SP25 continuous scanning.
  • Reliable Bearings:
    Utilizes V-and-Flat bearing arrangements for consistent, reliable performance.
  • Customizable Options:
    Available in two popular sizes to meet various quality inspection needs, with additional options for expanded functionality.

Specifications

Measuring Range

Model Number X Y Z
112-102 300 (12″) 300 (12″) 250 (10″)
216-142 400mm (16″) 500mm (20″) 350mm (14″)

DCC CMM- Helmel MicroStar 1M

The Microstar 1M Bridge Type CMM series is engineered for day-in, day-out reliability in large part inspection, embodying Helmel's commitment to quality and precision since 1973. Built with a focus on sound mechanical design and intrinsic mechanical accuracy, these CMMs deliver durable and long-lasting performance. They are easy to operate, affordable, and offer excellent return on investment. With open calibration files and a hybrid bearing system, the Microstar 1M series provides unmatched accuracy and efficiency, making it an ideal choice for high-precision measurements.

Helmel Microstar 1M
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Microstar 1M CMM Highlights

  • Helmel DNA:
    Reflects a tradition of sound mechanical design, precision, and long-lasting value since 1973.
  • Intrinsic Mechanical Accuracy (IMA):
    Built to be physically straight, flat, square, and true, minimizing the need for error mapping.
  • Hybrid Bearing System:
    Combines mechanical and air bearings for optimal performance and precision.
  • Large Part Inspection:
    Specifically designed for reliable day-to-day inspection of large parts.
  • Durable and Economical:
    Offers a durable, cost-effective solution with open calibration files, reducing long-term service costs.
  • Easy Operation:
    Simple to learn and use, ensuring efficient and effective measurement processes.
  • Advanced Options:
    Can be equipped with a Renishaw UCC2 Controller for enhanced scanning capabilities.
  • Comprehensive Support:
    Backed by Helmel's prompt and knowledgeable service, ensuring continuous support and maintenance.

Specifications

Measuring Range

Model Number X Y Z
640-402 1015mm (40″) 1525mm (60″) 1015mm (40″)
840-402 1015mm (40″) 2030mm (80″) 1015mm (40″)
1040-404 1015mm (40″) 2540mm (100″) 1015mm (40″)
1240-402 1015mm (40″) 3050mm (120″) 1015mm (40″)
650-402 1270mm (50″) 1525mm (60″) 1015mm (40″)
850-402 1270mm (50″) 2030mm (80″) 1015mm (40″)
1050-402 1270mm (50″) 2540mm (100″) 1015mm (40″)
1250-402 1270mm (50″) 3050mm (120″) 1015mm (40″)
660-402 1525mm (60″) 1525mm (60″) 1015mm (40″)
860-402 1525mm (60″) 2030mm (80″) 1015mm (40″)
1060-402 1525mm (60″) 2540mm (100″) 1015mm (40″)
1260-402 1525mm (60″) 3050mm (120″) 1015mm (40″)

SMM- Shaft Measurment

The Helmel Shaft Measuring Machines (SMMs) are designed for efficient shop floor measurement of shafts, offering reliable performance and accuracy for decades. Ideal for a wide range of applications, including engine shafts, turbines, transmissions, pumps, and more, these machines provide quick and precise measurements of lengths, steps, grooves, diameters, and run-out. Trusted by leading companies like Xerox, Kodak, GM, Chrysler, John Deere, and Cummins, Helmel SMMs enhance quality control and reduce reject rates, making them a valuable addition to any manufacturing process

Helmell SMM
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Helmel Shaft Measuring Machines (SMMs) Highlights

  • Versatile Applications: Suitable for measuring various shaft types in engines, turbines, transmissions, pumps, and more.

  • Manual Operation: Available in single or dual-axis configurations, using standard hard mechanical probes.

  • High Precision: Non-contact steel scales with .00002″ resolution and intrinsic accuracy from rigid mechanical bearing design.

  • Durable Construction: Features hardened ground steel ways and a full granite base on a steel stand for long-term stability.

  • Protective Design: All ways, bearings, and scales are enclosed, safeguarding the equipment in shop environments.

  • User-Friendly Features: Equipped with Heidenhain ND287 Multifunction position display and fine adjustment on each axis.

  • Flexible Lengths: X-axis lengths available from 12″ to 60″ between centers, with longer lengths upon request.

  • Customization Options: Offers a range of options, including hand or air-operated centers, adjustable Vee blocks, precision centers, and various specialized probes for specific measurement tasks.

Specifications

Manual Operation, Single or Dual Axes using hard mechanical Probes

Measuring Range

X-Axis Lengths Y-Axis Stroke
12″, 20″, 25″, 30″, 40″, 50″, and 60″ between centers, longer lengths available. 6″ (12″ swing)